Mold Rack
Why Choose Us?
Rich Experience
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment.
Professional Technical Team
We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
Wide Product Range
Our products include industrial products such as storage shelves, logistics trolleys, aerial vehicles, pallets, storage cages, material racks, smart racks, tool cabinets (trucks), tool cabinets (trucks), storage cabinets, roller devices, etc.
Excellent Customer Service
Whether in the quality assurance period, or more than the quality assurance period, the supply side in the receipt of the user to report within 48 hours of the notice of repair, the supply side of the maintenance of technical personnel to arrive at the scene for testing and repair, such as can not be immediately repaired, then immediately make a maintenance plan.
What is Mold Rack?
Mold rack also named mould rack or die rack, mainly consists of columns, drawer panels with bearing, top crane and guide rails. Mold storage racks are usually used to store various production molds such as injection molds, die-casting molds and hardware molds. According to the different bearing capacities, it can be divided into standard mold racks and fully open mold racks. It not only improves the efficiency of mold management, but also ensures the safe and orderly storage of molds.
Advantages of Mold Rack
Improved Safety
The secure storage of moulds is paramount to workplace safety. Moulds, often unwieldy and weighty, necessitate cautious handling. Mould storage racks provide a stable platform, significantly mitigating the risk of accidents and damage.
Increased Efficiency
A well-organized workspace directly correlates with enhanced productivity. Disorderly storage can lead to prolonged search times and reduced output. Mould storage racks, by design, ensure that every mould is easily accessible, minimizing downtime.
Reduced Damage
Moulds, being both intricate and expensive, require protection from environmental elements. Mould storage racks shield against dust, dirt, and potential physical harm, safeguarding your valuable assets.
Maximized Storage Capacity
Vertical space is often underutilized. Mould storage Racks, with the stackable design, allow for efficient use of available space, liberating the floor for other critical operations.
Types of Mold Rack
Cantilever Racks
Ideal for the storage of lengthy and bulky items like moulds and dies, cantilever racks boast extending arms that simplify loading and retrieval.
Slotted Angle Racks
Comprising slotted angle posts and beams, these racks offer adaptability and can be configured in various layouts, making them versatile for different storage needs.
Pallet Racks
Initially designed for pallet storage, these racks can also serve as an excellent solution for mould, die, and tooling storage, provided they are placed on pallets.
Stainless Steel
Stainless steel is a popular choice due to its excellent corrosion resistance, durability, and ease of cleaning. Stainless steel racks are often used in industries with stringent hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing. Different grades of stainless steel (e.g., 304, 316) may be used depending on the specific application and corrosive environment.
Aluminum
Aluminum is a lightweight and corrosion-resistant material, making it suitable for mold racks. Anodized or powder-coated aluminum racks provide additional protection against wear and corrosion. Aluminum racks are commonly used in industries where weight is a concern, such as in the aerospace or automotive sectors.
Plastic (Polymer-based)
Plastic or polymer-based mold racks, such as those made from polypropylene (PP) or high-density polyethylene (HDPE), are gaining popularity. These materials are resistant to chemicals, easy to clean, and offer a more cost-effective solution compared to metal racks. Plastic racks are often used in applications where corrosion resistance and light weight are important factors.
Wooden Racks
Wooden racks, typically made from hardwoods like oak or maple, are sometimes used for mold storage and transportation. Wooden racks can provide a more traditional or aesthetic appeal, but they may require more maintenance and have lower corrosion resistance compared to metal or plastic options.
Application of Mold Rack
Injection Molding
In injection molding, mold racks are used to store, transport, and organize injection molds. The racks provide secure and organized storage for the molds, ensuring they are easily accessible and protected. Mold racks can be designed with specific features, such as adjustable shelves or compartments, to accommodate different mold sizes and shapes.
Blow Molding
Mold racks are essential in the blow molding process, where they are used to store and transport the molds used for producing hollow plastic parts. The racks help maintain the alignment and integrity of the molds, which are critical for consistent and high-quality blow-molded products.
Thermoforming
In the thermoforming industry, mold racks are used to store and transport the molds or dies used to shape the plastic sheets into desired forms. The racks help protect the molds and ensure they are readily available for the production process.
Rotational Molding
Mold racks are utilized in rotational molding to store and transport the molds used for producing hollow plastic parts. The racks help maintain the alignment and position of the molds, which is crucial for the consistent production of rotationally molded products.
Automotive and Aerospace
Mold racks are used in the automotive and aerospace industries to store and transport the molds used for producing various components, such as body panels, interior parts, and structural elements. The racks help organize and protect the molds, ensuring they are readily available for production.
Food and Beverage Packaging
In the food and beverage packaging industry, mold racks are used to store and transport the molds used for producing plastic containers, lids, and other packaging components. The racks help maintain the cleanliness and integrity of the molds, which is essential for meeting food safety and hygiene standards.
Punching Process
Punches run the length of the hanging plate at standard intervals where the cross beams are connected, most of them are 50mm or 75mm pitch.
Rolling Process
Steel coil through the rolling equipment to form the upright and beam, beam usually have P beam and interlock beam, upright usually have diamond hole and teardrop hole.
Welding Process
Through welding, the hanging plate and beam; upright and footplate are closely connected together, which effectively strengthens the stability of the rack structure.
Spraying And Baking Process
Polish the product after welding, then use electrostatic powder spraying technology on the surface, and finally use the high-temperature baking process to ensure a smooth surface.
Packaging Process
Finally came to the last step. After the production of the product is completed, we usually package the exported goods to avoid long-distance transportation damage and seawater erosion during shipping.
Top 5 Mold Rack Mistakes That You Want to Avoid
Any damage to your mold rack will decrease its load bearing ability. Any broken welds, bolts, or pins must be replaced right away. Where there is a considerable dent to the structure of any part of the racking, it must be replaced instantly.
Before looking for pallet rack or warehouse racks, it is essential to be sure of the weight and size of your pallets. When contacting your Melbourne mold rack supplier, we would recommend on analyzing the load capacity, size of space accessible, height limitations, kind of forklift truck being employed, what’s being stored & whether welded or bolted system is needed.
This is absolutely wrong. As a leading mold rack supplier, warehouse racking and palate racking options are available for sale in Melbourne which can be customized as per your warehouse space. We offer warehouse racking to very much any specification, so that proves very effective for you in the long run.
The Rack Manufacturers Institute explicates a regular height to depth proportion limit for warehouse racking. The height to depth proportion must never surpass 6:1. This entails that the height of your racking system should never go past six times in depth. Surpassing this proportion makes your racking unit less stable & more vulnerable to collapse.
Used or second-hand warehouse racking unit don’t provide the same quality & benefit you can anticipate from a new one. If you are seeking durable, long-lasting mold rack, then used ones are not your best bet. Though second-hand racking is considerably affordable, it’s usually in a poor state due to years of use. We suggest that you only purchase used racking if you are sure that it is in good condition. Any sort of damage on second-hand warehouse racking could cause expensive damages to your costly material if it cannot defy the load you plan on putting.
Key Components of Mold Rack
Shelves or Compartments
Mold racks are designed with adjustable or fixed shelves to accommodate different mold sizes and shapes. The shelves provide secure storage and organization for the molds.
Frames or Structures
The mold rack's frame or structure provides the overall support and rigidity to the system. These can be made of materials like steel, aluminum, or heavy-duty plastics.
Wheels or Casters (optional)
Many mold racks are equipped with wheels or casters to allow for easy mobility and transportation of the molds. This is especially important in manufacturing environments where molds need to be moved between different production areas.
Labeling and Identification Systems
Mold racks often incorporate labeling systems, such as tags or placards, to identify the molds stored on each shelf or compartment. This helps maintain organization and ensures the right molds are easily accessible.
Safety Features
Depending on the application, mold racks may include safety features like locking mechanisms, guards, or brakes to secure the molds and prevent accidents.
Five Safety Tips for Using Mold Rack
Install your system correctly
Safety starts with proper installation. Before you start to install the system, you need to make sure that the floor of your warehouse is level and has the strength to withstand the weight of the heavy mold racks. You need to ensure that the frames have perfect installation and are fixed firmly on to the ground. If you require assistance installing your mold racks, contact our installation team.
Ensure each component is cared for
There are various components in the mold racks and every part has a significant role to play so that the entire structure has a stable formation. If any of the components malfunction, then the stability of the mold rack will be at stake. You need to regularly check the upright frames, beams, pallets, braces, shims, timber and wired decking to ensure that they are in working order. In the event any of the components of your system becomes damaged, unload your inventory and call us to book a repair or replacement.
Label your system
As there are weight limitations associated with your mold racking, you need to clearly label them on your system. By labelling your racks, anyone loading or unloading inventory can take notice and ensure these limits aren’t exceeded. Exceeding any weight limitation can result in an unstable shelving unit, which can put those around it at risks.
Install safety nets
You can use a wire net or mesh to cover the external side of the mold racks. Items stored in mold racks are themselves heavy and if they fall on someone, there can be severe injuries. By installing a net or mesh, you can ensure that the items in the mold racks will not fall off even if there is an accident.
Maintain your warehouse
To ensure your mold rack system stays compliant and safe, you need to care for the entire warehouse they are installed in. There must be enough space so that employees can move comfortably with lifts to place heavy items on the racks.
Maintaining your mold rack system
Mold racks are large systems responsible for holding a large amount of inventory and, as such, can become a workplace hazard if not properly cared for. When maintaining your racking system, consider following these tips to ensure your racks stay in working order and your workplace remains compliant.
Check your installation
When you are thinking of installing mold racks, you should be aware of all the safety guidelines and proper installation of racks. The ground level should be properly sized and the beams are perfectly mounted to the floor space. If you’re unsure of the installation process, it’s always best to consult a professional or contact our installation team.
Check your load capacity
While loading a mold rack, it’s highly recommended to check whether the loads are properly placed on the rack. Ensure the loads are managed and evenly placed as per their size and weight on the rack. The items placed on the pallets are required to be tied properly and secured in order to prevent unwanted movement, damage or any kind of injury.
Check your safety measures
There are many safety measures that can be installed on the mold rack system to help you avoid any mishaps or accidents. For instance, pallet safety guard panels can be added to the mold rack system to cover up the rack length and to help keep items from falling down to the floors as well as make someone injured in the process. Check your available safety items and invest in securing your inventory.
Check your surroundings
Keeping your warehouse space clean and well-lit are the easiest ways to avoid accidents and any unwanted damage to your inventory or staff. Poor visibility and clutter make it difficult to anticipate accidents and provide care if they do occur. It’s the responsibility of everyone to keep the warehouse storage clean and free of dirt as well as debris.
When investing in a mold rack, careful consideration is imperative:
● Mould Size and Weight: Ensure the chosen rack can support the weight and dimensions of the moulds. This guarantees both safety and longevity of the storage solution.
● Mould Sensitivity: Delicate moulds require specialized protection. Opt for a rack designed to shield them from potential harm.
● Space Constraints: Select a rack that fits seamlessly into the available space, optimizing the layout of your workspace.
● Budget Considerations: Mold racks come in a range of prices. Choose one that aligns with your budget without compromising on quality or functionality.
Six Factors That Impact Mold Rack Service Life
The rack manufacturer typically provides a questionnaire for a prospective buyer to populate with details about the system. These include the location of the site, types of unit loads stored in the rack, average and maximum load weights, pallet type to be used, and details about the facility. Based on those details, the manufacturer will design and engineer the optimal system for safe storage of products.
Cold-formed (also known as roll formed) rack is made from sheet steel that’s been rolled into different shapes. Generally lighter and less expensive than structural steel, roll formed rack is usually installed in lighter-duty applications with less traffic.
Structural steel is made from hot rolled structural shapes. This produces heavier components that are typically more durable. They are also capable of handling higher load capacities and resisting impact loads. That heavier weight also makes it more expensive to manufacture and ship. It also requires bolted and welded connections that take longer to install and reconfiguring it can be more complex.
The rack’s owner should train associates working in the racks and forklift operators loading and unloading them how to properly interface with the system.
Owners should dedicate a significant portion of training to preventing rack overloading. The rack manufacturer engineers each system to meet specified load capacities. Overloading the rack with more weight than it can safely handle will significantly shorten mold rack service life.
Most rack benefits from the protection of an indoor installation. This shields it from extreme weather conditions such as wind, snow, and ice, for example. Not all racks enjoy ambient temperatures year-round, however. Rack installations in harsh environmental conditions—including freezers, wash-down applications, or outdoors—will last longer if they sport a specialized finish. Certain painted finishes can withstand exposure to humidity, extreme weather, or caustic chemicals.
Performing regular rack inspections will further help extend mold rack service life. These inspections identify damage, wear, loose bolts, broken welds, twisted columns, excessive beam deflection, damaged anchors and base plates, impacts, overloading, or other issues. If an inspection turns up a problem—even a small one—it’s important to proactively make repairs as quickly as possible. Ignoring it until it becomes a much bigger problem will create bigger problems.
Operators who take corners too tight and run the vehicle, forks, or load into the uprights are a common occurrence. Further, dropping a load onto the beams instead of placing it can cause excessive wear and tear. Continuous training of forklift operators about how to interface with and navigate around the system will dramatically extend mold rack service life. There are also accessories including guarding that can help to shield the structure from collisions.
Our Factory
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment. As a promoter of logistics storage solutions, we provide customers with the highest quality products and warehousing solutions. We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
Ultimate FAQ Guide to Mold Rack
As one of the most professional mold rack suppliers in China, we're featured by quality products and low price. Please rest assured to wholesale discount mold rack in stock here from our factory. Contact us for customized service.
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