Mobile Rack
Why Choose Us?
Rich Experience
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment.
Professional Technical Team
We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
Wide Product Range
Our products include industrial products such as storage shelves, logistics trolleys, aerial vehicles, pallets, storage cages, material racks, smart racks, tool cabinets (trucks), tool cabinets (trucks), storage cabinets, roller devices, etc.
Excellent Customer Service
Whether in the quality assurance period, or more than the quality assurance period, the supply side in the receipt of the user to report within 48 hours of the notice of repair, the supply side of the maintenance of technical personnel to arrive at the scene for testing and repair, such as can not be immediately repaired, then immediately make a maintenance plan.
What is Mobile Rack?
Mobile racking is a high-density storage option that can be integrated into your existing warehouse storage setup. Its modular design ensures it can accommodate a wide variety of products, from bulky, heavy loads to cooler and deep freezer applications.Unlike static racking, mobile systems operate via remote control or a computer interface. They move across integrated floor rails, opening up individual aisles at a time.This provides easy access to any product by forklift or manual picking. Mobile racks allow for high-density storage of a wide range of products. It is versatile and reconfigurable, enabling warehouse facilities to accommodate changing SKUs and adapt to fluctuating demands.
Advantages of Mobile Rack
Integratable and versatile
Mobile rack systems closely resemble standard static rack storage. They share many of the same components for operation, including decking, uprights, and frames. The main differences are the electronic controls and ground rails. Due to these similarities, upgrading to a mobilized storage system is often straightforward.If the pallet size, frame type, load capacity, and overall warehouse capacity demands remain the same, you may be able to integrate existing parts into your new mobile bases. This not only reduces costs significantly but also expedites installation, allowing your warehouse or distribution center to resume operations quickly.
Facilitates specialized storage
Mobile pallet racking is in constant demand for cold storage facilities. It is available in various materials, including stainless steel, which is strong enough to maintain functionality in cold environments. Mobile racks are also ideal for cold storage because of their compact storage capabilities. With high-density storage rack systems, cold storage facilities can improve energy efficiency and reduce costs.Mobile racking ensures you can store and access a high volume of goods while remaining space-efficient. Minimizing the cost per pallet is essential for cooler and freezer facilities.
Safety
Mobile racks are essentially electronic storage systems. They contain built-in sensors and use manual release and emergency stop buttons. This helps reduce the number of accidents caused by human error during manual handling and transportation. You can also equip your racks with water sprinklers in case of a fire.Many modern mobile systems have airtight seals between racks, improving their stability and protecting your goods from fall damage.
Accelerates fulfillment process
Mobile pallet racking can help create an organized, clutter-free, and highly efficient workspace. A dense pallet racking storage system increases pallet storage, reduces the number of necessary aisles, and gives fast access to storage bays. Streamlined workflows can increase productivity significantly, helping accelerate order fulfillment.A fast and efficient fulfillment can be a competitive advantage, leading to increased customer satisfaction and a boost in sales.
High-density storage option
One of the most important advantages of mobile racking storage systems is their capacity for high-density storage. It maximizes warehouse storage space utilization without restricting access. It is a compact storage solution that provides ample room for every forklift access aisle.Mobile racking follows a modular design concept, so it can be configured to a facility’s layout, inventory type, and volume. Depending on the products they store, warehouse managers may opt for heavy-duty or more lightweight components. Individuals can open a specific aisle for access using a remote control panel or integrated software.
● Manually operated – These types of storage systems are operated by push and pull handles to move the mobile bases.
● Electrically powered – This particular system works with the help of a button. The high ratio gear is powered by pushing the button and the wheels and chains start to move.
● Mechanically assisted – Mechanical racking systems utilise multi-ratio geared hand wheels in order to turn the wheels and chains.
High-volume warehouses and storage facilities
Mobile racks provide a cost-effective way to increase the storage capacity of a warehouse or storage facility. While you may require sophisticated pallet racking systems for heavy-duty goods and palletized inventory, mobile rack is the perfect supplemental storage option. Mounted on swivel casters, mobile racks can be moved easily for safe and convenient product picking and retrieval.
Distribution and fulfillment centers
High-density mobile storage systems help distribution and fulfillment centers meet order demands and improve workflow. Mobile racks can increase your accessible storage space, allowing you to transport inventory to your point of need without having to unload or restock the shelves.mobile rack is modular and versatile, ensuring it can accommodate a broad range of SKUs. If your facility frequently processes and handles different types of products, adjustable shelves can help you maintain speedy retrieval and loading times, contributing to a productive working environment.
Retail storage
Retail businesses can benefit tremendously from mobile rack. It provides them with high-density storage and a safe and easy method of transporting goods from the stockroom to the shop floor. Quality shelf units can blend seamlessly into a variety of retail environments, from firearms storage systems to art gallery storage systems.Steel compact shelves are excellent options for a weapons storage system. They are durable, customizable, and easy to transport. You can store the entire unit in a locked safe room each night without having to remove a single item.
Long-term archival storage
Commercial office buildings often require additional storage space for documents, files, and other archived items. This can become a major space issue for businesses without the right shelving.High-density, compact shelving systems can equip businesses with ample storage for important accounting documents, books, and records. mobile racks can be placed back to back for maximum storage utilization and are an excellent space-saving rolling storage solution. When you need to access individual bays of shelving, you can roll out the individual unit and retrieve your files before securing them back in place.
Automotive equipment storage
Auto shops and car garages need a combination of high-density and heavy-duty shelving to store machinery, engine parts, tools, and small components, like nuts and bolts. mobile rack can be easily relocated, allowing auto shop owners to use the entire space and move inventory closer to car lifts or workstations during a job.Basket shelving units are essential for an organized and smooth-running shop. Mechanics must be able to quickly identify and find key mechanical components like drill bits, bolts, screws, springs, belts, and pulleys. Our basket shelving kits are high-density storage options designed to compartmentalize and organize small parts and pieces of equipment.
Cold and freezer storage
Mobile racks are often used for storing perishable goods, like food, beverages, and pharmaceuticals. To avoid spoilage, perishable items typically need to be stored in cold or freezer rooms. However, not all shelving materials are suitable for moist environments and extreme temperatures. Cold room shelving units must have corrosion resistance to prevent rusting and material deterioration.Wire shelving is one of the most popular and effective cold storage options. Its open-wire design promotes air circulation and prevents dust build-up, keeping inventory fresh for longer. Dust accumulation can stimulate bacterial growth, potentially contaminating your produce.
Mobile Carriages
Mobile rack systems consist of sturdy carriages or bases equipped with wheels or tracks that enable them to move horizontally along designated paths. Carriages can be manually operated, mechanically assisted, or motorized, depending on the system's design and application.
Shelving Units
Shelving units are mounted on the mobile carriages and can vary in size, configuration, and load capacity to accommodate different types of items. Shelves may be adjustable or fixed, allowing for customization based on storage requirements.
Control Mechanisms
Mobile rack systems are typically equipped with control mechanisms, such as handles, cranks, levers, or electronic controls, to move the carriages and access stored items. Some systems may also feature safety locks or brakes to secure the shelves in place when not in use.
Aisles
By compacting the shelving units together, mobile rack systems can create narrow or temporary aisles between rows of shelves, maximizing floor space utilization. Aisles can be opened or closed as needed, providing access to specific storage areas while maintaining overall system security.
Safety Features
Mobile rack systems often incorporate safety features to prevent accidents and injuries. These may include aisle-end safety barriers, anti-tip devices, overload protection, and warning signs or signals to alert users when shelves are in motion.
This storage strategy can initially seem complicated, however its unique characteristics and adaptable design make it easier to install and operate than you might expect.
The system is composed of moving blocks of racking units.
Operators have direct access to multiple shelves by entering a single working aisle.
Mobile bases are guided on rails installed in the flooring and can be controlled manually or electronically.
Operation speeds can be increased when mobile racking units are controlled by computer so that the opening and closing of aisles is programmed.
Safety systems automatically stop the movement of mobile racking if an obstacle or person is encountered in its path.
The additional storage capacity will depend on a number of factors including warehouse design and the accessibility required to stock, however, you can see a quick comparison between pallet racking and mobile racking systems and the number of pallets stored within a given area in the video below. In this example, standard pallet racking enabled 768 pallets to be stored, whereas mobile racking was able to achieve 1728 in the same floor space delivering a 125% increase in capacity. The ability to maximise capacity in the available space will be dependent on a number of factors including the available height and the number of bays of racking which can be accommodated in one block.
How Quickly Can I Access An Aisle in Mobile Rack?
One of the key factors in determining the feasibility of mobile racking for your warehouse project is the velocity of stock, the number of forklifts and the accessibility required.
The very nature of mobile pallet racking means that aisles are open and closed as and when the forklift needs access to a particular pallet position.
The actual speed of the mobile pallet racking system will vary from manufacturer and should be taken into consideration, however, one of the biggest attractions to our solution is its ability to open any aisle to access any pallet position in as little as 45 seconds – all controlled from a hand-held unit located on the forklift.
This speed of accessibility is a game changer, enabling forklifts to load and unload pallets from the racking system without having to stop and wait on the next aisle to open.
The 45 second period is designed to meet the average travel time for the forklift to extract the pallet from mobile racking system and deliver it to the desired position, for example, in the wagon or the despatch area, and then return to the next location in the system.
Materials of Mobile Rack
Steel
Steel is the most commonly used and preferred material for manufacturing mobile rack. Cold-rolled steel, in particular, is widely used due to its high strength, excellent load-bearing capacity, and durability. Steel shelving is often treated with powder coating to enhance aesthetics and corrosion resistance.
Aluminum
Aluminum is also a commonly used material for mobile rack. Compared to steel, aluminum is lighter but slightly less load-bearing. Aluminum shelving is suitable for storing lightweight goods or situations requiring frequent movement and reconfiguration.
Wood
Although wood is used for shelving in some specific applications, its load-bearing capacity is relatively low, and it is prone to moisture absorption and deformation. Therefore, wood is less commonly used in mobile rack. However, for environments requiring specific decorative styles or certain usage conditions, wood may still be a suitable choice.
Plastic
Plastic shelving is typically used for lightweight and temporary storage needs. They are lightweight, easy to assemble, but have limited load-bearing capacity. Plastic shelving is commonly used in offices, retail stores, or household storage.
Wheels
The wheels of mobile rack are typically made of wear-resistant, corrosion-resistant, and high-strength materials such as steel, plastic, or nylon to ensure good performance and stability during prolonged use.
Rails
The rails of mobile rack are usually made of high-strength, wear-resistant, and corrosion-resistant materials such as steel, aluminum alloy, or stainless steel to ensure stability and durability.
How Do Mobile Racks Improve Warehouse Efficiency
Space Utilization
Planning is essential to the installation of shelving and racking systems, whether mobile or static. The space you have available is already valuable. However, you also have to account for the space requirements specific to forklift drivers and pickers working on foot. This includes how you arrange your aisles. To get a better picture of how mobile storage racking systems can improve warehouse efficiency, you should first calculate the total warehouse space available.
Clear Height
Clear height refers to the usable distance, or height, from the floor to the lowest-hanging object. That could be a light fixture or sprinkler system. As the demand for increased warehouse volume continues to grow, warehouse operators have had to find new ways of increasing storage capacity. This means determining to what extent you can increase the verticality of your storage solutions.
Vertical Space
Once you’ve determined your warehouse’s clear height, you can explore verticality. This is one of the most efficient ways of optimizing available storage space when horizontal expansion is not possible or cost-prohibitive: using mobile storage racking systems. These can dramatically improve your warehouse layout, improving material handling in the process.
Custom Shelving/Rack Solutions
You may be wondering whether you need a custom shelving or racking system for your warehouse. There may be specialized circumstances under which having a custom racking system built is necessary. However, under most conditions, it’s preferable to seek racking systems made for general use. This significantly reduces the lead time necessary for installation.
Safety
Regardless of whether you choose a stationary or mobile racking or shelving system, safety should always be of paramount concern to the warehouse or factory manager. Powered systems have various safety mechanisms and failsafe measures to ensure that the risk of injury is minimized or eliminated. These include motion detectors, photoelectric sensors, and mechanical shut-offs.
Time Efficiency
The efficient use and optimization of space streamlines and improves your warehousing operation in other ways. Pickers and forklift drivers should not have to search for merchandise during the picking process — this costs valuable time that could be allocated to retrieving more stock and directly affects your bottom line.
Durability
When selecting storage systems, whether racking or shelving, you must remain aware of quality, durability, and weight limits. The shelving/racking system you choose should withstand impact damage from forklift collisions and protect inventory. These storage solutions are a long-term investment — they should remain operational for years.
Load Type
Don’t overload pallet racking systems. The best way to avoid this problem is to know what kind of inventory you need the racking system to store ahead of time. Light-, medium-, and heavy-duty construction can accommodate loads ranging from relatively lightweight consumer goods to heavy industrial equipment, such as machine tools, castings, and gears.
Inventory Management
The dimensions, weight, type, and quantity of merchandise that you’ll need to store and retrieve have a direct influence on the shelving and racking systems that are appropriate for your warehouse. The warehouse management system (WMS) also plays a role in how efficiently you can manage such functions as picking and packing and inventory tracking.
Some Key Points to Note for Mobile Racks
Design Complexity and Cost
Mobile racking systems require careful system design and attention to detail, which can increase manufacturing costs. The intricate electromechanical components involved in these systems add to the complexity and overall expenses.
Inconvenience in Disassembly and Handling
Once installed, changing the system layout or relocating racks can be challenging and time-consuming. Proper planning and coordination are necessary to minimize disruption during these processes.
Ground Load Requirements
Mobile racking systems have specific requirements for ground load capacity. It’s important to make sure that the warehouse floor is structurally capable of supporting the weight of the loaded racks, taking into account factors such as the type of flooring and loads.
Maintenance Considerations
Mobile racking systems consist of mechanical and electrical components that need regular maintenance. Routine checks, lubrication, and inspection of safety features such as sensors and safety locks are essential to ensure optimal performance and prevent potential breakdowns.
Our Factory
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment. As a promoter of logistics storage solutions, we provide customers with the highest quality products and warehousing solutions. We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
Ultimate FAQ Guide to Mobile Rack
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