Cantilever Racks
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Rich Experience
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment.
Professional Technical Team
We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
Wide Product Range
Our products include industrial products such as storage shelves, logistics trolleys, aerial vehicles, pallets, storage cages, material racks, smart racks, tool cabinets (trucks), tool cabinets (trucks), storage cabinets, roller devices, etc.
Excellent Customer Service
Whether in the quality assurance period, or more than the quality assurance period, the supply side in the receipt of the user to report within 48 hours of the notice of repair, the supply side of the maintenance of technical personnel to arrive at the scene for testing and repair, such as can not be immediately repaired, then immediately make a maintenance plan.
What is Cantilever Racks?
Cantilever rack is a storage system with sets of arms, or levers, that extend out from the upright frames allowing for storage of long horizontal items such as pipes, lumber, and furniture for example. These storage systems are designed to hold long, large, and bulky items. Cantilever rack’s main advantage is holding large, bulky, and horizontal products that cannot fit in traditional pallet racking. For industries such as the furniture industry, the plumbing industry, and the natural resources industry, these cantilever racks can perfectly store their furniture, pipes, and lumber in the most efficient manner.
Advantages of Cantilever Racks
Flexibility and Capacity to Store Variety of Items
Cantilever racks provide enough openness and space to store items that are typically difficult to store using traditional narrower racking systems due to their size, shape, or weight. Hard-to-shelve items include certain building materials such as long and thin steel beams or lumber and pre-packaged furniture that needs to be assembled. The flexible design of cantilever racks not only makes it easier to store and organize these types of items, but it also ensures that products consisting of multiple packages or boxes can be properly categorized together in the same area without taking up floor space.
Easy Installation and Reconfiguration
Cantilever racks are incredibly easy to install and even easier to configure or reconfigure using a flexible vertical design that makes the most sense for your operations, storage capacity, and the types of products in your warehouse. Rather than taking up valuable horizontal floor space, cantilever racks move upward and take advantage of the vertical space in your warehouse. The shelving units can also be adjusted to accommodate various product sizes, shapes, and load capacities as needed.
Easy Accessibility and Flexibility
Cantilever racks have a fairly simple design with two small racks on both sides of a long I-beam with no components above it to obstruct visibility or accessibility. Using high- and low-reaching material handling equipment, warehouse and distribution center crew members can easily access materials on all levels of cantilever racking systems. Products can be organized using whatever system or method that you see fit with heavier loads on the bottom and middle racks and lighter loads on the top racks.
A Variety of Size Options
Cantilever racks are ideal for vertical storage. To accommodate upward mobility and flexibility, the arms can be extended or retracted as needed to store products of various sizes and shapes. The arms can also be adjusted to fit the layout and space restrictions of your warehouse seamlessly. Floor storage in your warehouse is a thing of the past with adjustable, flexible, and sturdy cantilever racking systems.
Save Time and Money
Time is money in the warehouse, distribution, and supply chain industry. Operations need to be as efficient and accurate as possible in order to maintain a certain often fast-paced workflow. The open concept design of cantilever racking systems allows warehouse workers and forklift operators to find exactly what they’re looking for with ease. Unobstructed views and quick accessibility keep your warehouse operations smooth and on track at all times.
Increase Facility Productivity and Safety Standards
Traditional pallet racking systems might force workers to move certain items out of the way when trying to pick specific products off the shelf. This can take up a lot of time and reduce operational productivity. Oftentimes, the wrong item is picked and then has to be put back on the shelf in search of the correct item. Moreover, bulky and awkwardly shaped items can be a lot harder to retrieve if they’re stored with other items stacked in front of them.
Light Duty Cantilever Rack
It is used where the loading and unloading of the products are manual. Here the products are small in size and easy to handle manually. The holding capacity of the arms is ranging from 500 pounds – 5000 pounds.
I-Beam Cantilever Rack
I-Beam is the most efficient cantilever racking system, where you can store goods like lumber on either side of the rack. I-beam cantilever rack system reduces space and gives more flexibility with good support for the storage of the products. It can withstand a load of up to 20000 pounds.
Structural/Heavy Duty Cantilever Rack
This type of racking system is capable of handling medium to heavy loads, and hence these are used in large industries where the products are huge and bulky. Structural cantilever racks are made of heavy-duty steel, and the bolts used to connect are of high strength.
Application of Cantilever Racks
With open arm construction, cantilever racks are the perfect choice for long items like lumber. You may find specialty cantilever lumber racking that’s perfect for storage of plywood, lumber, veneer or other items like sheetrock. These items, as well as other oddly shaped building materials like drywall, can safely rest on cantilever racking arms and still be accessible for workers. Teams can quickly move awkward materials from storage and store items efficiently, saving time on the warehouse floor.
While it might not seem like the first choice, if you’re constantly dealing with bulky pallets or large items that won’t fit in your standard pallet racking bays, cantilever racking may be a safe alternative. Some warehouses may benefit from furniture cantilever racking, which has a sturdier arm configuration and the ability to accommodate additional decking. Large items and non-standard pallet sizes can be hard to pick up from standard pallet racking with a forklift. In this case, standard cantilever storage racking will be perfect. Items can span the width of the racking arms, and workers can easily access them using a forklift through the unobstructed center of the rack.
It should come as no surprise that long items like steel tubing or piping can effortlessly fit onto cantilever racking. If your warehouse is managing a large inventory or piping or tubing, cantilever racking can help your team efficiently access items in a way that standard pallet racking or industrial shelving just can’t manage. You’ll still need to worry about other storage factors, like deflection, but we’ll touch on that a little later. Otherwise, you won’t find a better solution for storing pipes, tubing or other long materials outside of cantilever racks.
Steel beams tend to be long, bulky and heavy. Properly storing such products is a matter of safety for both your team and your product. Looking at the basic constitution of cantilever racking, it might appear as if this storage system is not up for the task of carrying such weight. Fortunately, the rugged steel arms of this type of racking are ready to store all kinds of heavy items. You’ll still want to ensure your racking is up to the task of carrying all that weight, but a typical 48X4 cantilever racking arm can support around 2,000 pounds.
Rolls of carpet are certainly not an easy item to manage. And keeping stock off the ground is essential. The last thing you want is dirt and debris from your warehouse floor ruining your inventory. As you may have already guessed, you’ll want to employ cantilever racking in this situation. It’s the perfect solution for handling unruly items like rolled carpet.
Key Components of Cantilever Racks
Bases
Cantilever bases are horizontal beams that anchor to the warehouse floor and provide stability to the system. The cantilever rack’s load capacity and the length of its arms determine the size of the bases needed.
Brace sets
Braces connect the cantilever uprights to increase structural stability and prevent lateral cantilever deflection. Cantilever racks are available with several different braces, including diagonal, X-shaped, and horizontal brace designs. The X-brace is particularly strong and fits between two horizontal braces, attaching the upper and lower brace.
Upright columns
The vertical uprights, or vertical columns, are attached to the base at the rear of the storage system. These components provide support to the arms, so they need to be rigid and stable.
Arms
The cantilever arms have direct contact with the products you store on the rack. Each cantilever rack arm should be level with the brace and angled slightly upward to prevent inventory from rolling off. You can also bolt the arms to the cantilever rack uprights for additional reinforcement.
Stop pins
Stop pins prevent items from falling or rolling off the arms or the base of the cantilever rack. They extend upward from the top of the arm to secure items that are likely to slip.
How to Organize Your Inventory with Cantilever Racks
Determine the Product’s Capacity
Knowing the capacity of the load being stored will help with getting the right cantilever rated for the capacities you are planning to store.
Measure the Product’s Load
The first step is to measure the length and width of your product’s load. This will help you determine what size racks you need to purchase.
Check the Components of the Cantilever Rack
Next, you need to check the components of the cantilever rack to ensure they are all in good condition. This includes checking the uprights, arms, and base.
Customize the Organization Based on Your Industry
The way you organize your inventory will be based on the type of industry you are in. For example, if you are in the lumber industry, you will want to store your lumber on the arms of the racks.
Assess the Shelf and Space Utilization
Once you have your racks set up, take a look at your shelf and space utilization. This will help you determine if you need to purchase additional racks or if you can make do with the ones you have.
Use Vertical Storage Space
One of the best ways to make use of your storage space is to use vertical storage space. Cantilever racks are perfect for this because they allow you to store items on the arms of the racks. This frees up floor space so you can use it for other purposes.
Divide Your Inventory into Categories According to Your Storage Needs
Another way to organize your inventory is to divide it into categories according to your storage needs. For example, you might want to store items that are used frequently in one area and items that are used less frequently in another area.
Label All of Your Inventory Clearly
Make sure to label all of your inventory clearly. This will help you keep track of what is stored where and it will also help you to find items quickly when you need them.
Have Designated Receiving Areas
One way to keep your inventory organized is to have designated receiving areas. This will help you keep track of what items need to be stored on the racks and it will also help you keep track of what items need to be put away.
Keep Track of Inventory Error Rates
Another way to keep your inventory organized is to keep track of inventory error rates. By doing this, you can determine if you need to make changes to the way you are storing your inventory.
Keep Your Racks Clean
Last but not least, you need to keep your racks clean. This means dusting them regularly and sweeping up any debris that might accumulate on the floor around them.
Considerations for Implementing Cantilever Racks
Space Planning
Visualize your inventory layout, tailor racking to your specific needs, and ensure ample room for forklift maneuverability. Efficient storage starts with smart planning!
Load Capacity
It’s important to assess the weight and distribution of cantilever racking. Consider your items’ weight and length, the cantilever arm load, and dynamic load impact.
Safety Measures
Regular inspections, safety accessories, and employee training are key for maintaining the safety and integrity of your racking system. Prevent accidents, protect against impacts, and ensure safe loading practices for a secure warehouse environment.
Professional Installation
It’s crucial to have experts install your cantilever racking to ensure safety and compliance with technical requirements. Avoid DIY or inexperienced installation to prevent hazards.
Allows for the Storage of Long, Bulky Items
Cantilever racks are designed with upright columns with horizontal arms extending outward, which provides unobstructed access to the storage space. This allows for easy loading and unloading of lengthy or oversized items such as lumber, pipes, or metal sheets which are difficult to store using traditional shelving systems. The arms and upright columns can also be customized to accommodate items of varying lengths.
Optimized Item Density
Since cantilever racks utilize horizontal and vertical space, more items can be stored in a given space, enhancing overall storage efficiency.
Vertical Space Utilization
Cantilever racks maximizes vertical storage, allowing items to extend upward without limitations. The height of cantilever racks can span from six to 30 feet. This creates more floor space and thus eliminates the need for additional space and prevents wasted overhead space.
How Cantilever Racks Can Improve Productivity in Distribution Centers
Speed Up the Picking and Loading Process
Cantilever racks are designed with open shelves, which provides easy access to stored goods. Workers can quickly locate and retrieve specific products. They can also categorize and load the items according to size and weight, saving time and effort.
Reduce the Risk of Damage to Products
Cantilever racks have an open layout that allows warehouse workers and warehouse material handling equipment such as forklifts to easily pick and transport items efficiently and safely and reduce the risk of product damage.
Improve Safety for Employees
Items on cantilever racks are securely held on the arms, and the braces ensure the items have the needed support required. This reduces the likelihood of items falling or shifting during storage or retrieval and the chances of collisions or accidents while the workers navigate the storage area.
How to Properly Install Cantilever Rack Systems
Read the Assembly Instructions
Manufacturers of cantilever racking systems always provide detailed installation instructions that outline safety standards, regulations, and precautions that should be taken during the process. They also recommend that installation is only performed by qualified personnel to prevent on-the-job injuries or fatalities. It’s important to read the instructions carefully and follow them step-by-step to guarantee that the installation is done right.
Double Check That You Have Everything You Need
Instruction manuals include a list of all of the materials and components that are required to install cantilever racking systems. While most of the pieces and hardware are provided by the manufacturer, certain necessities such as tools or minor components might not be included. Tape measures and outlining chalk are among the most commonly used tools you should have on hand.
Prepare the Space
Clean up the space where the cantilever racking system will be installed. Remove obstructions and potential hazardous materials to eliminate the risk of injury or damages.
Determine the Rack Configuration
Measure the dimensions of the aisle or space where the rack will be located to determine the most optimal setup and positioning of the completed rack. Draw a true-to-form and accurate chalk outline to use as a reference point throughout the installation.
Inspect the Components
Before commencing the installation process, check that all of the components are in proper working condition. Look for scratches, dents, and signs of abrasion or rust that could hinder the performance of each piece or throw the entire cantilever racking system off balance.
Assemble the Bays One at a Time
Using the instruction manual and diagrams provided by the manufacturer, assemble each bay one at a time. Start by laying out the components of each bay on the floor to see how they all fit together. You should have two columns, bases, and the correct number of arms that are required.
Install Additional Bays as Needed
Depending on how much storage space you need and the dimensions of the cantilever racking system, you may need to assemble and install additional bays to complete the structure and support the starter bays.
Install Shelves or Decking
Custom shelving and decking can be added to your cantilever racking system if additional support is required for various load sizes and weights.
Install the Bracing and Anchors
Bracing and anchoring are required to stabilize cantilever racking systems. To maximize stability, brace sets are bolted in between two uprights and anchors are bolted to the ground the secure the structure in place.
Calculating Height-to-Width Ratio of Cantilever Rack Systems
Cantilever racking systems have a different configuration than standard pallet racks. Therefore, the formula to calculate the height-to-width ratio of a cantilever racking system is also different.
Featuring outreaching horizontal beams, cantilever racks are designed to store large, bulky, and awkwardly shaped items. These include steel beams, lumber, pipes, doors, etc.
Several steps are involved in calculating the exact height-to-width ratio of cantilever racking systems. Before you start, you need to determine whether you have a structural or roll-formed cantilever racking system.
Structural cantilever racks feature structural steel I-beams that are attached to the steel columns in the center or back of the racking system. These are used to store medium to heavy loads.
Cantilever racking systems are extremely versatile and can be adjusted to fit virtually any warehouse storage solution requirements. To calculate the height-to-width ratio of cantilever racking systems, start by measuring the length of the columns from the floor to the highest beam. Make sure all of the columns are the same height.
Next, you have to measure the distance or height between each beam. Since the beam height can be adjusted for each load, it’s important to make sure they’re all even according to the type and weight of the load. Lastly, measure the length of each arm to ensure that they’re equal to the height between the beams. This will allow for more accurate and even weight distribution.
Our Factory
Founded in 2015, Guangzhou JustBest Logistics Equipment Co., Ltd. is mainly engaged in R&D, design, manufacturing, installation and after-sales service of warehousing equipment. As a promoter of logistics storage solutions, we provide customers with the highest quality products and warehousing solutions. We have 20 years of experienced engineering team: more than 20 engineers-level professional service teams around the world, and many experts from the company's research institutes and design institutes as backup forces for after-sales service.
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